| Customization: | Available |
|---|---|
| Shaping Mode: | Injection Mould |
| Surface Finish Process: | Mirror Polishing |
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| Mould Name | Plastic Mould For Car Grille Injection mold |
| Mold Material | P20 / 718 / 2738 / H13 / S136 / NAK80 |
| Material Hardness | HRC28 - HRC60 |
| Material Treatment | Quenching / Nitrided / Heat |
| Mold Surface | Texture / Mirror polish / Customizable |
| Mold Base | DME / LKM / HASCO / LOCAL |
| Products Material | PP |
| Delivery Time | Less than 45 days after mold design confirmed |
In order to meet the demand of outer looking auto grille mould, Tuofang Mould always active in improving the technology in automotive grille mould.
1. Structure of inner departing surface: we can master the structure and set the departing line on the non-exterior surface to be ejected, so it will avoid small steps on the surface of the auto grille and avoid the issue of cutting flash. At finally, it helps to realize the smooth surface of the auto grille.
2.The location of injection gate: the reasonable allocation of injection gate could reduce the pressure difference of cavity, it directly affects the quality of auto grille.
3.The location of taking the injection part: leave the injection part on the cavity side or core side? We have to consider the reasonable structure of the auto grille mould ejection system.
DFM
Design for Manufacturing or Design for Manufacturability (DFM) is the optimization of a part, product, or component's design, to create it cheaper and more easily. DFM involves efficiently designing or engineering an object, generally during the product design stage, when it is easier and less expensive to do so, to reduce manufacturing costs. This allows a manufacturer to identify and prevent mistakes or discrepancies.
Advantages of DFM:
*Products made with DFM will have a lower production cost
*Quicker time-to-market
*Shortening of the product development process
*Production will be up to speed sooner
*Parts may be combined to reduce assembly steps and quantity of parts
*Catches and removes mistakes or faults
*Higher quality of a product, as design can be refined and enhanced at every stage
*As construction activities can be removed from a site and placed elsewhere, DFM can create a safer working environment
| 1.Sample/Drawing | We need your detail require clearly. |
| 2.Negotiation | Material,cavity,price,delivery time,payment term ,etc. |
| 3.Place order | According the confirmed design or samples |
| 4.Mould design | We will communicate&exchange the opinion with you during making drawing. |
| 5.Tooling mould | After customer approve the mould design will start making mould. |
| 6.Mould process | Provide photos for customer show them tooling process. |
| 7.Sample confirm | Send you sample for confoirm it ,if not satisfied by customer. we modify mould. |
| 8.Delivery mould | Delivery mould after customer approve sample and arrange shipment |
| Mould Processing Detail Time Schedule: | ||||||
| Prepare mold steel | CNC Machining | Precision CNC Machining | Drill | Polishing | Assembling and fitting | T1 Mould test |
| 5 days | 10 days | 5 days | 5 days | 3-5 days | 5 days | 2 days |
1.the surface of core and cavity will be covered by antirust.
2.the mould surface will be covered by butter.
3the mould will be packed by plastic membrane.
4.the mould will be put into wooden case.
5.some other spare parts and all date sheet(2D/3D drawing and revised drawing)will be prepare the some wear parts, like spring, ejector pins, cooling connector, eyeblot.pack with the mould
We will prepare the some wear parts, like spring, ejector pins, cooling connector, eyeblot.pack with the mould
Pre-sale service:
The good sale person for professional and promptly communication
In-sale service:
Our designer teams will support customer R&D,make the product and mould design as per customer request, do the modification and give the professional suggestion for improve the product. Update the mould process to customer
After-sale service:
Suggest the mould maintance, If the mould have quality problem during our guarantee period, will freely supply the wear part for replace the broken piece and technique support; also if you have any issue in using our moulds, we provide the professional suggestions and helps
Welcome to visit our factory!
Q. Are you manufacture?
A: Yes, we are plastic injection mould manufacture
Q. I have no 3D drawing, how should I start the new project?
A: We very welcome you give us the samples, we will help you finish the 3D drawing design.
Q: I have an idea for a new product, but don't know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
Q: How to make sure the quality before the shipment?
A: will send the mould tooling schedule, mould pictures and processing report to buyer each 10 days. After mould fiished we will do the testing to make sure the mould is work well, we will send all testing picture and video to customer.
Q: How to send sample?
A:The quotation we offer to you including the cost of sample delivery 1-2 times. We send sample by DHL, UPS, EMS ,FEDEX or TNT.
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